Electronic Weighing Balances.

Weighing balances are used in industrial and research laboratories.

Weighing balances are further classified into Precision Balances, Analytical Balances, Semi Micro balances and Micro balances.

Selection of the balance depends on the required readability ( i.e. grams or milligrams).

Other factors that play role in selection are weighing capacity - minimum and maximum weight it can weigh.

Repetability - ability to show the same result when object is repeatedly weighed under similar condition.

Weighing environment and stabilization period.

Weighing balances provide different functions and can be interfaced with computers for storing and analyzing weighment data.

Weighing balances are sensitive device and need to be handled very carefully.

For accurate reading they need to be placed where there is no vibration, interference from air current and static charges. 

Related tags: Weighing Scale, Weighing Balance, TT1013table top scale

Batching System

In industry it is very important to produce quality products consistently.

As most products are manufactured in different batches it becomes a challenge to maintain consistency between batches.

Products having many ingredients need to be weighed accurately and blended together as per process requirement.

This can be easily achieved by using electronic batch weighing systems.

Batch Weighing System consists of weight sensor (load cell), hoppers and electronic weight controller.

User can set required weight of individual ingredients. These ingredients are accurately discharged and used in further process.

Batching systems are used in food, pharma and chemical industries. For example accurate batching helps in food processing industry to maintain quality, appearance, color and taste of food products. Similarly in chemical industry accurate batching is required to achieve optimal recreation.

Batching system automates weighing of ingredients and reduces the possible human error.

Related tags: Batching System, BatchWeighing System

Pouch Filling Machine

Right type of packaging increases the product's shelf life, its appeal and enhances brand image.

Premade pouches have made inroads in packaging industry because of their strong shelf presence. They are easy to store and reuse. Food grade laminates help keep food products fresher for longer. Solid,liquid and powdered form of foods can be easily filled and sealed. Single serving sizes with easy open options that can be easily carried  and consumed anywhere made them more popular.

Premade pouch filling machines can fill and seal different pouch types like pillow, stand up, zip lock, spouted etc. Operation involved is opening up of pouch and filling desired product – solid, liquid, solid + liquid or powder. Various types of nozzles available to meet the application need. These machines are easy to disassemble for cleaning and can be changed over in short time. Upto 150 products can be filled depending upon model. Pouch filling machines have gained importance in food and pharma industry because of hygienic packaging, speed and safety.

Visit Website: www.jayinst.com

Related Tags: pouch filling, pouch filling system

Tablet and Capsule Inspection

Stringent regulatory requirements, preventing costly recalls and protecting company's brand value are some of reasons to use Tablet and Capsule Inspection System.

There is always risk of mix-ups and cross contamination, where frequency of line change over is high. Earlier, manufacturers and packers depended upon sampling or manual inspection methods which were prone to human error and not foolproof. Available automation solutions were expensive, slow and difficult to line change over.

Advancement in technology has made inspection of wide range of pharmaceutical products at high throughput with accuracy.

In Antares Tablet and Capsule Inspection System, two rotary drums, align capsules and tablets in front of inspection window without damaging them. 8 color high resolution cameras acquire up-to 8 images per product. Detection of even smallest defect or imperfection is guaranteed by using different lighting techniques.

Tablet and Capsule Inspection system detects damaged edges, color deviation, uneven surface, dots, dirts, cracks, dents, chips, holes, coating defects, low imprint or embossed quality. Defective products are sent to rejector bin by air blow. The active optical detector for products output verification ensures fail-safe and reliable operation on the rejected and good products.

Tablet and Capsule Inspection System is controlled by touch screen – graphical interface and hence easy to use. Small number of parts means easy to clean and  fast line change overs.

Visit Website: www.jayinst.com

Related Keywords: Tablet Inspection, Tablet Capsule Inspection, inspection system

Colour and Light Measurement Solutions

Perceived color of product and brand plays an important role in recognition and selection of brand. It has become a necessity to maintain the color of product, packaging and logos.

Advances in technology and new developments have made quantification and measurement of color easy and affordable.

There are different types of Color Measuring instruments like spectrophotometers, chroma meter/colorimeters, gloss meters etc.

Spectrophotometer are used to measure spectral values ( reflectance/transmittance) of sample. Spectral values are used for further calculation of color parameters. Benchtop and portable versions of spectrophotometers are available.

Color Readers and Chroma meters are used to assess color difference between two samples.  The color difference  dE* is expressed in either L* a* b* or  L* C* H* color space.

Gloss Meters are used to measure gloss values. These instruments are used in paper, paint and plastic industries.

Color Measurement is used for quality assurance in industries. Some typical uses are:

Automotive industry: Maintaining tolerance of color of different accessories received from various vendors.

Food & Pharma : To check color of raw materials and finished goods.

FMCG: To check color of packaging, product and logo.

Paper,Pigment and Paint Industry:  Gloss, whiteness, yellowness and shade measurement.

Digital Printing Solutions

Advances in Digital Printing Technology has created many printing solutions that substantially reduce production cost and also resulted in profitable low-volume production.

Digital Textile Printers are based on inkjet technology. Suitable fabric handling mechanisms are attached to inkjet printers. Different types of colorants are used for different type of fabrics.

Direct to Garment (DTG) is also digital textile printing where small designs are printed on garments such as T-shirts and promotional wear.

In Digital Textile Printing there is no need to prepare “screen”, hence it is even economical to print small volume of fabric. Digital Textile Printers can print on cotton, silk and polyester fabric. Low energy sublimation inks and high energy disperse inks are directly printed on fabric. In sublimation printing, first printing is done on a transfer paper and then it is transferred to fabric using heat press.

Along with Digital Textile Printers, RIP software is used. This software enhances digital textile printers capabilities and makes processing of large image file faster and consistent.

Application of Digital Textile Printer : Apparel, garment, home textile, sports wear and furnishing.

Coding, Marking and Labelling Systems

Thermal transfer label printers use heat to transfer ink from ribbon onto the label. Label may be of paper or synthetic material. Ribbon is normally made of wax, resin or wax and resin combination.

Thermal transfer labels are used widely in packaging labels, retail pricing labels, supply chain management, marking specimens in laboratory etc. Barcode printed labels make inventory management and tracking easier.

Depending upon required shelf life of label, label material and ribbon type is selected. Thermal transfer labels are durable and scratch resistant.

Thermal transfer label printers also works in stand alone mode. That is no need to connect to computer. Label printers can also be interfaced with electronic weighing scale or other device and can be programmed to print information received.

Special label printers which can print simultaneously in two colors are also available. These printers are used to print GHS compliant labels in chemical and specialty chemical industries.

Label printers which can print on double side are used in textile industries for printing wash care labels.

Label printers are also used to print on tube, wire harness application and small size ( 4 mm x 4 mm) for PCB identification.

Print and apply system, consisting of label printer and applicator are installed in production line to automate labelling applications.

Visit Website for More Products: www.jayinst.com

Inspection Systems in Food and Pharma Industry

It is the responsibility of manufacturers to supply food and pharma products that are safe for human consumption. Every manufacturer makes his best effort to put a system in place to manufacture good quality products.

Inspite of this there are possibilities of metal and foreign particle contamination. If product gets contaminated then it is harmful for human consumption. This results in costly recall of products, stringent action and heavy penalty by regulatory bodies. Also spoils brand image and consumer loyalty.

Metal detectors can detect ferrous and non-ferrous metal contaminants. They are used for checking contaminats in raw materail and packaged products. Metal detectors are installed before processing machines to safe guard them  from inadvertent metal particles. Metal detectors installed at the packing lines ensure contaminated product will not reach consumers.

Metal detectors can detect only ferrous and non-ferrous contaminant. They also face limitation to detect metal contamination in products packaged in aluminum foils. X-ray inspection systems can overcome this limitation.

X-ray inspection systems detect bone,plastic, stone, rubber and metal contaminants. X-ray inspection systems can also detect missing products, shape detection and package integrity.

Hopper - Tank Weighing System

Hopper, Tank and Vessel weighing system consists of  mounting assemblies, load cells, weight indicator and any other hardware and software depending upon application.

In process industry raw materials and finished goods are stored in vessels and tanks. Hoppers are used for intermediate weighing and discharging for further process. It is critical to know the availability of raw material and finished goods at any instance of time to manage inventory control.

Process Weighing System makes this easy by mounting loadcells under tank/hopper/ vessels using proper mounting assemblies. Different types of load cells and mounting assemblies are used depending upon capacity and structure of the tank. Weighing indicator is connected to load cells using junction box. Weight indicator is calibrated for full tank capacity. Now it is possible to know the exact weight of material in the tank and this opens up many applications and uses of this system.

Tank Weighing and Vessel weighing systems are used for:

Inventory control – easy verification of stock in tanks

Level control – on gravemetric basis

Batching – Adding different ingredients of known weight to collection hopper

Loss in weight – Monitoring based on reduction in weight

Gain in weight – Monitoring based on increase in weight.

Check Online: Process Weighing Systems - Hopper | Tank | Reactor

JISL SPECIFIED EQUIPMENT

CHECKWEIGHER

Check Weighers are key elements of Production Operations. The capability of these Weighers is just not weighing but can actually optimize Production Process. The benefits derived of Check Weigher primarily are:-

• 100% Weight inspection hence complying with the Law.
• Saves material thereby reducing loses and saving the quantity.
• Improvement in Production Process and Equipment Efficiency.
• Keep fillers operating in synchronization.
• Savings in Personnel and labour cost.
• Reduce rejections and rework.
• Create identity of the Brand.

     Check Weigher thus additionally improve overall Equipment efficiency effectively and reduce the cost of ownership.

    Check Weigher is available in automatic or manual type machine for checking the weight of the packaged commodities. It is generally placed at the end of Production Process to ensure that the weight of a pack of the commodities is within specified limit. Any packs which are not in conformance of tolerance are taken out of line automatically.

    

       

     

     DISPLAYANALYSER:

     The usage of remote display analyzer gives ease to analyze. The result of configuration and change settings to assess the best possible end user experience for every user. This can be used on every device at every location. The process of remote display analyzer lies in its simplicity to show what is needed to be done and does not distract or complex the process.

     Specific Display modes require Specific settings since remote display analyzer will alter itself after detecting a mode. Spectrum Analyzer are extremely important for items of Electronic Test Equipment which are used in Design Test and Maintenance of Radio Frequency, Circuitry and Equipment.

      

     Spectrum Analyzer are used for observing signals similar to Oscilloscopes. The difference mainly is Oscilloscopes look at signal in the time domain whereas Spectrum Analyzer look at signals in the frequency domain. As such Spectrum Analyzer displays the amplitude of Signals on the vertical scale and the frequency of the signals on the Horizontal Scale.

     TANK WEIGHING

     These Systems JISL offers to customers come with Digital Indicators Rs.232, 4-20 MA, 2 sets points with relay output. These Equipment have accurate and steady shear beam, compression type load cells made of aluminum and alloy steel. JISL Equipment provide a permanent protection against load cell damage. Tank Weighing Equipment also come with optional batch counting and printing facility for providing production reports. These equipment consist of load cells, junction box and weighing controller. These Equipment are invariably and widely used in production, management and process control areas where Weight Measurement and Control assume greater importance.

    BATCHING SYSTEMS:

   The Systems of non-proprietary hardware have foundation of system of typically of PC or intelligent HMI’s and PLC’s. the systems are developed using Industry Standards such as Microsoft Windows, SQL Server, Rock will automation and Microsoft.NET. JISL approach in Design is robust and dependable making Systems manage formulation, raw material lot tracking, Inventory and Usage, alarms for abnormal conditions, hand add additions, more tickets. As such it is insured that the batch is being properly sequenced and System Parameters are customized for each applications and does complete Batch validation.

    Visit Website: www.jayinst.com

Jay Instruments & Systems Pvt. Ltd

Jay Instruments & Systems Pvt. Ltd is a Company incorporated under the Companies Act, 1956 in the year 1987. The Company has a primary object of manufacture and provides of weighing solutions.

The Company (JISL) also represents several international Companies for their variety range of products in India.

In this classification we cater to the requirements of Industries and laboratories for different applications of weighing solutions.

Our Product range in this area is as under:-

• Industrial Weighing: Weigh scale, Weigh bridge, filling system, tank weighing system, batching system.

• Precision Weighing: Analytical balance, micro balance

• Packaging: solid and liquid filling , flow wrap machines

• Inspection: Check Weigher, metal detector, X-ray inspection, Tablet/Capsule inspection, vial inspection, Track and Trace.

• Coding, Marking & Labelling: CIJ Printer, DoD printer, Hires printer, Thermal Transfer Printer, Label Print and Apply systems.

• Color, light and display measurement: Chroma meter, spectrophotometer, color reader, illuminance meter, display analyzer, video signal generator and protocol analyzer.

• Textile Laboratory Solution: Color dispensing system, Infra red dying machine.

• Moisture measurement: Halogen moisture analyzer.

• Spray Drying: Laboratory Spray Dryer.

• Torque measurement: Measurement of torque and power on rotating shaft.

• Digital Printing Solutions: Digital TextilePrinters and RIP software.

JISL has a unique product solutions for coding, marketing and labeling.
With a view to curb counter seeds and track the inventory of Products, leading manufacturers use printing of MRP, Batch No., Lot No., manufacturing & expiry date and allied information on primary and secondary packaging. In fact such printing has become mandatory under various laws.

JISL provide the solution of coding with contact or non-contact technology by integrating machines to the existing production line.

The following products help in achieving this objective:-

• CIJ - Continuous Ink Jet Printer are used to print variable information on individual products such as batch number, manufacturing date, expiry date etc. These are non contact printers and can code on porous and non-porous substrate. Ideal where high rate of printing speed is needed.
• TIJ - Thermal Ink Jet printers are economical printers. They use standard ink jet cartridges and easy to handle can be used to print text, logo and graphics in high quality finish on boxes and cartons.
• Drop-On-Demand printers are used to code on metal sheets & beams, lumber,cement bags and on secondary packaging. Large characters ( 7mm to 50mm height) can be coded using these printers.

High resolution printers are used in printing alphanumeric texts, barcode and logo on porous and non-porous subtract of Primary and Secondary packaging. These prints with high resolution are accurate and scannable and can be used to print on blank cartoons.

Thermal transfer printers are useful in generating barcode labels for product and shipping identification on various label material and ribbon (wax and resin) to suite different industrial needs.

The automation is vital and print and apply system are used to automate printing and applying labels online.

JSIL promotes most innovative and reliable solutions in this Product line.

a. Dot Jet Coding & Marking Solutions - Taiwan.

b. CAB Germany with their wide range of Label Printers and Print & Apply Systems (the systems are deployed in tough and continuous operation in industry.

c. Zanasi srl - Italy for Continuous Ink Jet Printers

DIGITALPRINTING SOLUTIONS

The technology advances in Digital Printing has created in creating multiple printing solutions which in turn reduces the production cost as well as profitable for low volume production.

The following are the various printing processes offer:-

• Digital Textile Printing is  a process of printing colorants on to fabrics using inkjet technology. Inkjet printers are equipped with transport mechanism to handle fabric movement.
• DTG – Direct To Garment printing is also a inkjet based textile printing on small fabrics mainly used to print on T-shirts, dresses, promotional wear etc.
• In Direct Textile Printing low energy sublimation inks and high energy disperse inks are directly printed on fabric. In sublimation printing, first printing is done on a transfer paper and it is transferred to fabric using heat press.
• RIP – Raster Image Processor is a program designed to enhance digital printer's printing capabilities. It can process and print multiple files simultaneously. RIP software can handle different types of files.  Processing of large image files becomes faster and consistent. Processed data can be stored making reprints fast. It helps in saving ink and media by giving flexibility in layout design.

JISL product portfolio in this offer includes T-Shirt printers, Digital Textile Printers, sublimation / transfer printers. These printers can print on cotton, silk and polyester materials. Different models and accessories to meet specific requirement.